EMK-850

General Hardware

Continuous development is Emin Mekatronik’s mission. We are always looking for ways to improve our skirt cutting and forming machines and provide more value to our customers. Starting with the improvement we made in the reducer section of the new generation skirt cutting machine, we have completely restructured the machine and implemented many innovations that make it better in the new models. Our engineers have re-evaluated all aspects of the machine and presented the latest version, which includes mechanical, software and visual improvements, as a package for your service.

Safety Light Curtain

With the light barrier placed in front of the work area, any object entering the work area will immediately stop the operation of the machine and prevent possible work accidents.

Rigid Design

The health of a structure is determined by its structural strength. The same principle applies to skirt cutting machines. The strength of the base and column structure determines the machine's ability to do its job. The critical casting parts in the cast cutting carriage and the renewed reducer group provide higher durability capacity. All castings were inspected for flex and vibration resistance before and after machining.

Skirt Cutting and Folding of Large Diameter Pieces

Emk-850 can easily perform hem cutting and folding operations of large diameter parts. It can easily complete the operations of all your parts with a diameter of up to 1600 mm thanks to its wide body range.

Ergonomic Control Panel

• To ensure smooth and precise motion control, new generation servo motors are used in EMK-850.
• With software improvements, your machine is faster and more precise than ever.
• The 7” Color LCD screen is touch-sensitive and designed for the industrial field.
• It has a wide viewing angle. It does not lose its visibility in brightly lit environments.
• All general functions on the control panel are clearly labeled for easy understanding by the operator, and guidance is performed by pressing a button.

Trimming And Beading

You can easily perform cutting, bending and twisting operations on vertical and horizontal surfaces of parts that have been drawn with EMK-600.

You can process many parts used in white goods, automotive, heavy metal and medical industries precisely and quickly.

EMK-850: The Definitive Traffic Sign Forming & Beading Machine

Public safety depends on traffic signs that are durable, uniform, and compliant with strict international standards. For manufacturers, producing these signs efficiently and cost-effectively is a major challenge. Traditional stamping methods can be costly and produce inconsistencies.

The Emin Mekatronik EMK-850 is a specialized solution engineered to overcome these challenges. As a dedicated Traffic Sign Forming Machine, it leverages advanced CNC spinning and beading technology to produce higher quality, stronger, and more profitable traffic sign blanks than any other method on the market.

Superior Quality Through Advanced Spinning & Beading Technology

What makes the EMK-850 the superior choice? Instead of simply stamping a blank, our machine uses a process called spinning and beading. A flat, circular or pre-cut metal disc is rotated at high speed while CNC-controlled rollers precisely form the sign's characteristic reinforced outer edge (the bead).

This technology provides clear advantages over traditional pressing:

• Enhanced Strength & Durability: The spinning process work-hardens the material, realigning its grain structure to create a sign that is significantly more resistant to bending, impact, and wind load.
• Perfectly Uniform Blanks: This method eliminates the material thinning that can occur at the corners of pressed signs, ensuring consistent thickness and structural integrity across the entire surface.
• Significant Cost Savings: The EMK-850 requires simpler, less expensive tooling than large hydraulic presses. Furthermore, its ability to create stronger parts allows for the use of thinner gauge raw materials, directly reducing your cost per blank.

EMK-850

The EMK-850 Traffic Sign Beading Machine is built from the ground up for one purpose: to be the best traffic sign manufacturing solution available.

Key Features & Benefits:

• Full CNC Control: An intuitive control panel allows for the rapid selection and execution of programs for all standard traffic sign shapes (circular, triangular, octagonal, square). This guarantees perfect repeatability and compliance with standards like MUTCD or EN 12899.
• Versatile Tooling System: Our quick-change tooling system minimizes downtime between different sign types, providing the flexibility needed for on-demand production schedules.
• Robust & Stable Construction: A heavy-duty, vibration-dampening machine frame ensures maximum stability during operation, resulting in a flawless surface finish ready for reflective sheeting application.
• Automation-Ready Design: The EMK-850 is designed for seamless integration with robotic loading and unloading systems, allowing for fully autonomous, lights-out production.

EMK-850 Technical Specifications

Your Turnkey Solution for Traffic Sign Manufacturing

The EMK-850 is the ideal investment for any organization serious about producing high-quality traffic signs, including:

• Specialized Traffic Sign Manufacturers
• Governmental Highway Departments
• Municipalities and Public Works Agencies
• Infrastructure and Construction Companies

Stop buying finished blanks and start producing a superior product in-house. The EMK-850 Traffic Sign Forming Machine is more than just equipment; it's a competitive advantage.

Contact us today for a technical consultation, a detailed quote, and to learn how the EMK-850 can revolutionize your traffic sign production.